The High Shear Mixer Granulator, Rapid Mixer Granulator, Rapid Mixing Granulator, Rapid Mixing Granulating Machine, used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries.
Rapid Mixer and Wet Granulator / SAIZONER Mixer Granulator , High Shear Mixer Granulator is a very precision machine, performing dry mixing and wet granulation in the same bowl in only 6 to 20 minutes. The entire operation is fully dust-free and automatic including discharge. All parts coming in contact with mix are of stainless steel 316 quality and are highly polished. Drive motors, electrical control panel and control station are supplied in non flame-proof as well as flame-proof construction, as per client's requirement. In case of flame proof construction, the control panel should be located in low risk area.
Machine is supplied with staircase made from SS 304 pipe and SS 304 embossed sheet for anti silp property. SS 304 pipe hand railing is also provided.
All components coming in contact with the product mix are made from SS 316 quality are highly polished. (We can supply machine with contact parts in any other quality of stainless steel on specific request). There are two impellers inside the bowl. Main impeller runs in horizontal plane and chopper or granulation impeller runs in vertical plane. Top lid is operable by hand with the help of balancing weight. It can also be operated by means of air cylinder instead of using balance weight.
Main impeller is having unique design and blade angle, thus pushing the material radially outward. Face width of blade is also more. Entire impeller is thoroughly machined. Each of the blades are machined unlike others who use fabricated blades. Main impeller sits on a dial plate type main shaft with single central locking nut This a unique dial plate mounting design facilitates very easy removal of impeller.
Machine has a discharge outlet with Pneumatic cylinder.
Discharge piston has profile exactly matching with the vessel interior, giving a perfect sealing arrangement. Discharge piston along with end flange can be swung open and complete cleaning of discharge pipe, piston and it's seal is possible.
We can also provide main impeller lifting arrangement by which main impeller can be lifted by hydraulic cylinder by 100 millimeter during washing. With this cleaning and visual inspection for validation process for main impeller cleaning can be done easily.
Mixing bowl lid has two openings, one for addition of paste and other for viewing granulation process. A vent is provided to release pressure in the vessel during mixing and granulation by a filter of 5 micron. It is easily washable.
|Dry mixing||2 to 4 minutes|
|Wet granulation||4 to 15 minutes|
|Discharge||30 to 60 minutes|
|Complete cycle||6 to 20 minutes|
Rapid Mixer Granulator
RMG 75 lits with FLP controls and PLC automation
RMG 400 & 600 lits with PLC controls being loaded through inline turbo sifter
RMG 750 and 1000 lits with PLC automation
RMG 600 Ltrs with PLC automation
RMG 50 lits, R&D model
Single pot processor (155 kg) showing high shear mixer granulator with heating jacket for main bowl and lid being loaded by vacuum along with vacuum drying system
RMG 800 lits discharging wet granules to a Cone Mill for downsizing
Single pot processor (28 kg) showing high shear mixer granulator heating jacket for main bowl and lid and vacuum drying system
Single pot processors